ENGINEERING TOOL

Welding Heat Input Calculator

Calculate arc energy and efficiency-adjusted heat input in kJ/mm and kJ/in.

Welding Heat Input Calculator

FREE ONLINE TOOL
Calculation preview
Travel speed: 300 mm/min; Heat input: 0.77 kJ/mm
Travel speed
300 mm/min
Heat input
0.77 kJ/mm

Schematic · not to scale

Formula and assumptions

Earc (kJ/mm) = 60 × U (V) × I (A) / [1000 × v (mm/min)]; H = Earc × η/100; H (kJ/in) = 25.4 × H (kJ/mm)

Use average arc voltage/current and travel speed. Efficiency must match the process and procedure. Pulsed waveforms may require integrated power measurements; this calculation does not certify a weld.

STEP BY STEP

How to use welding heat input calculator

  1. Check the input units and assumptions.
  2. Review the result and example.

IN PRACTICE

Example

24 V; 200 A; 300 mm/min; η = 80% → Earc = 0.96 kJ/mm; H = 0.768 kJ/mm.

GOOD TO KNOW

How is this result calculated?

Arc energy (kJ/mm) = 60 × V × A / [1000 × speed (mm/min)]; heat input = arc energy × efficiency/100; kJ/in = kJ/mm × 25.4. Use average arc voltage/current and travel speed. Efficiency must match the process and procedure. Pulsed waveforms may require integrated power measurements; this calculation does not certify a weld.