ENGINEERING TOOL

Conduit Fill Calculator

Calculate conduit fill percentage for multiple cable groups and the required internal diameter for your chosen limit.

Conduit Fill Calculator

FREE ONLINE TOOL
Formula and assumptions

Fill (%) = 100 × Σ(n × d²) / D²; required D = √(Σ(n × d²) / (limit / 100)).

Uses cable outside diameter including insulation and conduit internal diameter. Fill limit is user supplied, not a code default. Area calculation does not verify pulling, bends, heat or local compliance.

3 cables of 8 mm OD in a 25 mm ID conduit: 30.72% fill; at a user limit of 40%, required ID = 21.91 mm.

STEP BY STEP

How to use conduit fill calculator

  1. Check the input units and assumptions.
  2. Review the result and example.

IN PRACTICE

Example

3 cables of 8 mm OD in a 25 mm ID conduit: 30.72% fill; at a user limit of 40%, required ID = 21.91 mm.

GOOD TO KNOW

Which formula and assumptions are used?

Fill (%) = 100 × Σ(n × d²) / D²; required D = √(Σ(n × d²) / (limit / 100)). Uses cable outside diameter including insulation and conduit internal diameter. Fill limit is user supplied, not a code default. Area calculation does not verify pulling, bends, heat or local compliance.